Single and double-gate pseudo-fet devices for semiconductor materials evaluation

ABSTRACT

Several methods and structures are disclosed for determining electrical properties of silicon-on-insulator (SOI) wafers and alternate versions of such wafers such as strained silicon:silicon/germanium:-on-insulator (SSGOI) wafers. The analyzed electrical properties include mobilities, interface state densities, and oxide charge by depositing electrodes on the wafer surface and measuring the current-voltage behavior using these electrodes. In a single gate structure, the source and drain electrodes reside on the wafer surface and the buried insulator acts as the gate oxide, with the substrate acting as the gate electrode. In a double gate structure, an oxide is used on the upper surface between the source and drain electrodes and an additional metal layer is used on top of this oxide to act as a second gate electrode. Light of broad spectrum or specific wavelength may be used to alter electrical carrier densities in the region between the electrodes to further analyze the electrical properties of the material, or alternatively, the device can be used as a detector of light having a wavelength shorter than the bandgap wavelength of the Si surface.

RELATED APPLICATIONS

This application is a divisional of U.S. application Ser. No.11/219,919, filed Sep. 6, 2005, which is a divisional of U.S. Pat. No.6,955,932, issued Oct. 18, 2005.

BACKGROUND

1. Field of the Invention

The present invention is directed to a method of determining electricalproperties of silicon-on-insulator (SOI) wafers and alternate versionsof such wafers such as strained silicon:silicon/germanium:-on-insulator(SSGOI) wafers. More specifically, the subject invention analyzeselectrical properties of such SOI wafers such as mobilities, interfacestate densities, and oxide charge by depositing electrodes on the wafersurface and measuring the current-voltage behavior using theseelectrodes. In a single gate structure, the source and drain electrodesreside on the wafer surface and the buried insulator acts as the gateoxide, with the substrate acting as the gate electrode. In a double gatestructure, an oxide is used on the upper surface between the source anddrain electrodes and an additional metal layer is used on top of thisoxide to act as a second gate electrode Light of broad spectrum orspecific wavelength may be used to alter electrical carrier densities inthe region between the electrodes to further analyze the electricalproperties of the material. Alternatively, the device can be used as adetector of light having a wavelength shorter than the bandgapwavelength of the Si surface.

2. Background of the Prior Art

Silicon-on-insulator (SOI) substrate material is used as an alternativeto standard “bulk” silicon substrates for creating integrated circuits.SOI substrates consist of a bulk wafer covered with a thin insulator,commonly known as the buried oxide (BOX), and further covered by a thinSi layer. SOI substrates are available in a variety of forms withvarying silicon and insulator thicknesses and various processes formanufacturing the substrates. For example, SIMOX is a version of SOImaterial created by ion implantation of oxygen into silicon followed byhigh temperature heat treatment. Another version of SOI material iscreated by bonding one silicon wafer onto another with a SiO2 layer inbetween, followed by heat treatment and removal of most of one of thewafers in order to reduce it to a thin layer residing on the buriedoxide layer and underlying silicon bulk region. Since there are variousways to fabricate SOI wafers and since they come in several forms, it isnecessary to characterize the virgin starting substrates by a fast andconvenient technique to separate good material from bad and goodfabrication processes from bad ones.

One technique for accomplishing the material quality evaluation has beendiscussed in U.S. Pat. No. 6,429,145 for a Method of DeterminingElectrical Properties of Silicon-On-Insulator Wafers, and in U.S. patentapplication Ser. No. 09/770,955, filed Jan. 26, 2001, Measurement andAnalysis of Mercury-Based Pseudo-Field Effect Transistors, in which twoelectrodes consisting of mercury are present on the surface of a SOIwafer and a voltage is applied between them. The bottom of the wafer isalso contacted and acts as the gate of the field effect transistor, withthe BOX acting as the “gate oxide.” Field effect transistors which usethe buried insulator as the gate insulator and substrate as the gateelectrode are commonly known as pseudoFETs. By analyzing the currentvoltage behavior for various combinations of voltages between thesethree electrodes, electrical properties such as the electron and holemobilities, charge residing in the BOX, interface state densities, anddoping level in the Si film can be determined. Further discussion of thetechnique is available in H. J. Hovel, “Si Film ElectricalCharacterization in SOI Substrates by the HgFET Technique,” Solid StateElectronics 47, 1311 (2003). The HgFET has been very useful for qualitycontrol of SOI material with starting Si thicknesses of 400 to 500Angstroms or above.

However, the mercury-based pseudoFET (HgFET) becomes difficult to use asthe thickness of the Si layer is reduced below several hundred Angstromsbecause the threshold voltage of the HgFET can become comparable to thebreakdown voltage of the underlying BOX. It also is not useful formulti-layer structures such as strained silicon on silicon/germanium onoxide where the electrical properties of the two layers act in paralleland the HgFET cannot separate them. The HgFET also cannot be used attemperatures more than a few degrees above or below normal laboratoryambient temperatures (15-25 degrees Celsius) so that no electricalproperties as a function of temperature can be obtained. The HgFETcannot be used to detect light or to use light as a further evaluationtechnique because it is virtually always used in an upside downconfiguration due to the liquid mercury electrodes and therefore is inthe dark. It also incorporates a chemical treatment step withhydrofluoric acid (HF) that increases the measurement time and reducesthe number of separate devices that can be used to evaluate materialover an extended surface area.

Replacing the mercury contacts with evaporated metal contacts overcomesmany of these disadvantages. In addition, the metal can act as an ohmiccontact which reduces the undesirable impedance represented by theelectrode, whereas the mercury acts as a Schottky barrier which has highimpedance. Ohmic contacts to silicon can be made with metals such aserbium (Er), titanium (Ti), gold (Au), silver (Ag), aluminum (Al),platinum (Pt), gadolinium (Gd), neodymium (Nd), yttrium (Y), magnesium(Mg), and nickel (Ni) and combinations thereof. Er and Ti are commonlyused as ohmic contacts to n-type silicon, as discussed in prior art suchas Applied Physics Letters 55, 1415 (1989) and Applied Physics Letters38, 865 (1981) while Au, Ag, Al, and Pt are used as ohmic contacts top-type silicon. In the evaporated metal pseudo-FET, also commonly knownas a RingFET, it is desired to make an ohmic contact to the carrier typecreated by the FET behavior regardless of the doping type of the siliconlayer. Thus, Er— and Ti-based contacts are made for obtaining theelectron channel properties created by FET action regardless of whetherthe material is p-type or n-type, and similarly Au—, Al—, Ag—, Mg—, andPt-based contacts are used to obtain the hole channel properties createdby FET action whether the material is n-type or p-type. This differsfrom the prior art where Er and Ti are used to make ohmic contacts ton-type material and form Schottky barriers to p-type material, and aretherefore not used for making ohmic contacts to p-type silicon. In theringFET, Er— and Ti-based metal contacts are used as ohmic contacts tothe electrons in the inversion layer, even though the silicon isroutinely p-type.

Pseudo-FET devices for SOI material measurements as a function oftemperature using point contacts or evaporated Al contacts have beendescribed in Rossel et al, Electrochemical Proceedings Vol. 2003-05,page 479. No mention is made of double gate devices, devices withsurface oxides, or other metal contacts. The same Conference Proceedingscontain technical papers dealing with double gate devices and withstrained Si/SiGe devices. In these cases, integrated circuit processingis needed to fabricate devices capable of yielding electricalproperties, including ion implantation to dope the layers and hightemperature annealing. The resulting properties are therefore ofprocessed material rather than the virgin starting material. In thepresent invention, no ion implantation or high temperature annealing areused, and no photolithography is required, although one simplephotolithography step can be used to optimize the device if desired.

SUMMARY OF THE INVENTION

Single gate pseudoFETs with two electrodes on the Si surface are made bydepositing Er, Y, Gd, Nd, or Ti with or without a protective coating ofanother metal such as Au, Ag, Pt, Ni, or Al. These devices are used toobtain the electrical properties of electrons in Si layers regardless ofthe Si thickness in the SOI material. Single gate pseudo FETs withelectrodes of Au, Ag, Pt, Mg, Ni, or Al (heated to 500° C.) are used toobtain the electrical properties of holes in the Si layers regardless ofthe Si thickness in the SOI material. Dual metal electrode layers suchas ErAg, TiAu can be used in a single device to obtain both the electronand hole properties by offsetting the metal layers so that portions ofboth the Er or Ti and Ag or Au are in contact with the Si surface.Incident light can be used to further obtain electrical properties, byshining light in the spaces between the electrodes where thesemiconductor is exposed. Double gate pseudoFETs with a gate oxide andthree electrodes on the top surface can be used to obtain the electricalproperties of the top layer in a multi-layer SOI structure using Er— orTi-based contacts for electron properties or Al— or Ag-based contactsfor hole properties, or offset combinations of these metals to obtainboth hole and electron properties. Incident light may also be used tofurther probe the device. Both the single and double gate devices can bemade with fast turn-around techniques using shadow masks for evaporationor sputtering of metal contacts and without high temperature processingor photolithography. However, it is also possible to fabricate singleand double gate RingFET devices using photolithography techniques tominimize parasitic resistances between the electrodes.

Light of broad spectrum or specific wavelength may be used to alterelectrical carrier densities in the region between the electrodes tofarther analyze the electrical properties of the material.Alternatively, the device can be used as a detector of light having awavelength shorter than the bandgap wavelength of the Si surface.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic representation of a single gate pseudo FETstructure.

FIG. 2 is a schematic of a single gate RingFET.

FIG. 3 is a schematic of a double gate pseudo RingFET structure.

FIG. 4 is a top view of a double gate RingFET.

FIG. 5 is a cross section of a double gate RingFET with a multi-layersemiconductor stack above the buried oxide, as shown in FIG. 4.

FIG. 6 is a schematic of a pseudoFET with offset source and drain metalelectrodes.

FIG. 7 is a top view of an array of single gate or double gate RingFETdevices.

FIG. 8 is a side view of a deposition geometry used to create offsetevaporated electrodes.

FIG. 9 is a flow diagram of a method of the present invention forproducing a test device for silicon-on-insulator (SOI) material by firstforming mesa test structures and then forming electrodes within eachmesa.

FIG. 10 is a flow chart of a method of the present invention forproducing a test device for silicon-on-insulator (SOI) material whereinthe metal electrodes are formed prior to formation of the mesas.

FIG. 11 is a flow chart of a method of the present invention forfabricating double gate FET test structures for electrical evaluation ofa semiconductor layer, or of a strained Si layer on a SiGe layer, on aburied oxide on a Si substrate.

FIG. 12 is a flow chart of a method of the present invention forcreating offset multiple layers of source and drain metal electrodes inan FET device test structure.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 1 shows a cross section of a single gate pseudo FET device. Siliconlayer 3 resides on a buried oxide insulator 4 which resides on a Si bulkregion 5. The bottom of the FET is contacted with metal 6 such assputtered Au, Al, Cu, Cr, or other metal to provide a wide area bottomcontact. (However, pseudoFET devices have been known to functionsatisfactorily without a bottom metal layer when the doping level anddevice area are sufficiently large.) Source electrode 1 and drainelectrode 2 are made with Al, Er, Gd, Nd, Ti or Y, covered by Ag, Al,Au, Cr, Cu, Mg, Ni or Pt in order to provide an ohmic contact toelectrons at interface 7 between the Si and electrode. Electrodes 1 and2 may also be made with Au, Ag, Pt, Al, or Mg with or without additionalcovering metal to provide ohmic contact to holes at interface 7. Themetal electrodes 1, 2, and 6 may be provided by evaporation orsputtering, for example. The device may be rectangular, circular, oranother geometric shape. Light may be directed onto the semiconductorsurface between electrodes 1 and 2 to provide additional types ofelectrical measurements. The light is absorbed partly in the Si layer 3and creates electrons and holes which can participate in the electricalbehavior.

FIG. 2 shows a circular form of the single gate pseudo FET which will betermed a RingFET. The drain electrode 2 is surrounded by the concentricsource electrode 1. A mesa 8 is etched through the thickness of the Silayer 3 to expose the surface 9 of the buried oxide 4. Creating the mesais carried out to reduce or eliminate surface leakage components whichare undesirable parasitic currents in the device. It also isolates eachdevice from the others that may be present in a device array. Thesilicon region 10 between source 1 and drain 2 is not covered by metaland may be illuminated by incident light if desired.

FIG. 3 is a schematic of a double gate RingFET. A gate oxide 11 resideson the surface of the Si layer 3 sandwiched between the source electrode1 and drain electrode 2. A top metal electrode 12 acts as the gateelectrode of the top gate FET. Metal electrodes 1, 2, and 12 serve asthe source, drain and gate of the top FET, respectively, with oxide 11as the gate oxide, while electrodes 1 and 2 and Si bulk 5 (contacted bymetal 6) act as the source, drain, and gate of the bottom FET. When thetop FET is in operation, an inversion (electrons) or accumulation(holes) layer is formed in the Si layer 3 at the top oxide/Si layerinterface 14. When the bottom FET is operational, an inversion oraccumulation layer is formed in the Si layer 3 at the BOX/Si layerinterface 15. In order for the top FET to function properly, the bottomFET must also be operational. If the top FET alone is turned on, theregions 13 between the edges of the source electrode 1 or drainelectrode 2 and the edge of the top gate electrode 12 are insulating andwould prevent the top FET from functioning. By turning on the bottomFET, by placing a voltage on electrode 6, the entire interface 15between the BOX 4 and Si layer 3 becomes conducting and the insulatingregions are eliminated.

FIG. 4 is a top view of a double gate Ring FET 21 in which the source 1and drain 2 are concentric with the top gate 12 and are contained withinan etched mesa 8. The side view of the mesa is as shown in FIG. 2(except for the additional electrodes). The regions 13 between thesource and gate and the gate and drain would be insulating as discussedearlier unless the bottom FET is also turned on. The device is shown ascircular but other geometries such as square, rectangular, etc. can alsobe used.

FIG. 5 is a cross-sectional view of the circular version of the doublegate RingFET shown in FIG. 4. As with the single gate RingFET, thedevice can be circular, rectangular, or another geometry. Sourceelectrode 1 surrounds drain electrode 2 and top gate 12 which resides onoxide 11. The buried oxide is 4 and the bulk of the Si is shown as 5with bottom contact 6. The active semiconductor layer 3 in previousfigures has been redrawn as a region 18 consisting of multiplesemiconductor regions 16 and 17; however, region 18 could consist ofonly 1 semiconductor layer or more than two. Layer 16 could consist ofstrained silicon, for example, while layer 17 could consist ofsilicon-germanium. Alternately, layer 16 could consist of asemiconductor compound such as gallium arsenide (GaAs), indium phosphide(InP), or other material from the III-V family of semiconductors.Multilayer 18 could also consist of 3 or more layers; for example, oneor more lattice-matching “buffer” layers may be desirable between abottom Si or SiGe layer and an upper III-V layer. The double gateRingFET device will in all cases be most sensitive to the uppermostlayer and allow calculation of its electrical properties while thebottom FET is biased to prevent insulating regions 13 (shown in FIG. 3).Alternatives to biasing the bottom FET include use of strong light tomake regions 13 conducting or processing such as ion implantation ordiffusion to produce doping in regions 13.

FIG. 6 shows a RingFET device in which the source electrode 1 and drainelectrode 2 consist of two metals 19 and 20 which are offset from oneanother. One metal 19 is an ohmic metal such as Al, Er, Gd, Nd, Ti or Ywhich have low barrier height for electrons and the other metal 20 is anohmic metal such as Ag, Al, Au, Cr, Cu, Mg, Ni or Pt which have lowbarrier height for holes. In this way, both the electron and holeelectrical properties can be obtained with one device. Without theoffset, two separate devices are necessary to obtain both electron andhole properties. The same use of offset source and drain electrodes canbe used with double gate FETs as well as single gate devices.

FIG. 7 shows the top view of a test sample 22 having an array of doublegate RingFET test devices 21. The test devices could also be single gateRingFET devices and could also be multiple layer devices as shown inFIG. 5.

FIG. 8 shows a test wafer 23 and a shadow mask 24 (a metal mask withopenings for deposited, such as evaporated or sputtered, material toreach the test wafer surface in a desired pattern) separated from wafer23 by spacing 27. A first metal layer is evaporated from source 25 and asecond metal layer from source 26. Because of the spacing 27 and thedistance between the mask 24 and the sources 25 and 26, the two metallayers will be offset from one another so that some fraction of eachdeposited metal is in contact with the wafer surface.

EXAMPLES OF THE INVENTION

FIG. 9 is a flow diagram of a first method of the present invention forproducing a test device for silicon-on-insulator (SOI) material by firstforming mesa test structures and then forming electrodes within eachmesa, as in the first exemplary embodiment below. The method comprises:a) at 90 providing a protective mask layer in the shape of an array ofisolated mesas over a Si surface of the SOI material; b) at 91 removingSi material not protected by the protective mask layer to form an arrayof isolated Si mesas in the Si surface; c) at 92 removing the protectivemask layer from the array of isolated Si mesas in the Si surface; and d)at 93 forming a pair of electrodes within each Si mesa of the array ofisolated Si mesas by depositing one or more metal layers on each Simesa.

In greater detail, the method includes forming the array of isolated Simesas on a top Si surface of the SOI material, and at 94 depositing ametal layer on a bottom Si surface of the SOI material. The step ofdepositing deposits one or more metal layers from the group consistingof Al, Er, Gd, Nd, Ti, Y, Ag, Au, Cr, Cu, Mg, Ni and Pt. At 95, the testdevice can use irradiation of light of broad spectrum or specificwavelength to alter electrical carrier densities in the region betweenthe electrodes to further analyze the electrical properties of thematerial. Alternatively, at 95 the test device can be used as a detectorof light having a wavelength shorter than the bandgap wavelength of theSi surface.

FIG. 10 is a flow chart of a method of the present invention forproducing a test device for silicon-on-insulator (SOI) material whereinthe metal electrodes are formed prior to formation of the mesas, as inthe second exemplary embodiment below. The method comprises a) at 100providing a gate insulator on a Si surface of the SOI material; b) at101 forming an electrode structure by depositing on the gate insulator afirst metal electrode layer from the group consisting of Al, Er, Gd, Nd,Ti and Y, followed by depositing a second metal layer from the groupconsisting of Ag, Al, Au, Cr, Cu, Mg, Ni and Pt; c) at 102 annealing theelectrode structure at an elevated temperature in an inert atmosphere;d) at 103 depositing a gate electrode layer on the gate insulator; e) at104 and 105 providing a protective layer over the electrodes in theshape of an array of isolated mesas; f) at 106 removing Si material notprotected by the protective mask layer to form an array of isolated Simesas in the Si surface; and at g) at 107 removing the protective masklayer from the array of isolated Si mesas in the Si surface. Step 108 issimilar to step 95.

In greater detail, the annealing step is preferably carried out at atemperature of 440 to 475° C. for a period of 5 to 15 minutes in aninert atmosphere. The step of providing a protective layer at 104includes providing a protective layer of photoresist over the electrodesand Si surface, followed by at 105 using a mask to form the photoresistinto a protective mask layer having the shape of an array of isolatedmesas on the Si surface. Electrical contacts are then formed to theelectrodes of the test device.

FIG. 11 is a flow chart of the present invention for fabricating doublegate FET test structures for electrical evaluation of a semiconductorlayer, or of a strained Si layer on a SiGe layer, on a buried oxide on aSi substrate as in the third exemplary embodiment below. The methodcomprises: a) at 110 providing a gate insulator on a surface of thesemiconductor layer or of the strained Si; b) at 111 depositing sourceand drain metal electrodes on the gate insulator in a geometric pattern,including depositing a first metal electrode layer from the groupconsisting of Al, Er, Gd, Nd, Ti, and Y, followed by depositing a secondmetal layer from the group consisting of Ag, Al, Au, Cr, Cu, Mg, Ni, andPt, to form an electrode structure; c) at 112 annealing the electrodestructure at an elevated temperature in an inert atmosphere; d) at 113depositing a gate electrode on the gate insulator between the source anddrain metal electrodes without contacting the source and drain metalelectrodes; e) at 114 depositing a protective layer over the entire Sisurface, and at 115 covering the protective layer of photoresist with ametal layer evaporated through a mask to form a protective mask over themesas; f) at 116 creating individual isolated mesas of the protectivelayer to form a protective mask layer on the Si surface with the source,drain, and gate electrodes residing within the boundaries of the mesas;g) at 117 removing the gate insulator and the semiconductor layers inregions between the mesas; h) at 118 removing the protective mask layer;and finally providing electrical contacts to the source, drain, and gateelectrodes and an opposed surface of the Si substrate to measure andanalyze electrical properties of the test device. Step 119 is similar tostep 95.

In greater detail, the annealing step is preferably carried out at atemperature of 440 to 475° C. for a period of 5 to 15 minutes in aninert atmosphere of N2 and H2. The method includes depositing aprotective layer of photoresist, and covering the protective layer ofphotoresist with a metal layer evaporated through a mask to form aprotective mask to cover and mask the individual isolated mesas. Thetest structures are fabricated as an array of individual test mesastructures. The gate electrode thickness can be deposited as a metalfilm greater than 50 nm so that it is opaque to light, or less than 30nm so that it is a transparent conductive material. The semiconductorlayer can contain a region of strained Si, or regions of strained Si andSiGe, or a region of one or more layers made from compounds from the IIIand V columns of the periodic table.

FIG. 12 is a flow chart of a method of the present invention forcreating offset multiple layers of source and drain metal electrodes inan FET device test structure, as exemplified in FIGS. 6 and 8. Theprocess comprises a) at 120 positioning a patterned shadow maskseparated from the surface of the test structure by a distance of atleast 0.5 millimeters; b) at 121 depositing a first metal electrode froma group consisting of Al, Er, Gd, Nd, Ti and Y from a first metal sourcethrough the patterned shadow mask onto the test structure; and c) at 122depositing a second metal electrode from a group consisting of Ag, Al,Au, Cr, Cu, Mg, Ni and Pt from a second evaporation source through thepatterned shadow mask onto the test structure. The process can createoffset multiple layers of source and drain metal electrodes in either asingle or a double gate ring FET device test structure.

The present invention also relates to the FET device produced by theprocess as shown in FIG. 6 which includes a source electrode 1 and adrain electrode 2, wherein each of the source electrode and the drainelectrode comprises first and second metals 19, 20 which are formedcontacting each other while being offset relative to each other, thefirst metal comprises an ohmic metal from the group consisting of Al,Er, Gd, Nd, Ti and Y which has a low barrier height for electrons, andthe second metal comprises an ohmic metal from the group consisting ofAg, Al, Au, Cr, Cu, Mg, Ni and Pt which has a low barrier height forholes, such that both electron and hole electrical properties can bemeasured from the offset metal electrodes. The FET device can be eithera double gate FET or a single gate FET.

As indicated at 95, 10 and 119, all embodiments of the test device canuse light of broad spectrum or specific wavelength to alter electricalcarrier densities in the region between the electrodes to furtheranalyze the electrical properties of the material, or alternatively, thetest device can be used as a detector of light having a wavelengthshorter than the bandgap wavelength of the Si surface.

In a first embodiment of the invention referred to above, a single gateRingFET test sample as shown in FIG. 2 is fabricated by depositingelectrodes of Er/Ag on a mesa which is etched using a gold layer as anetch mask for the mesa. For example, the test device is constructedby: 1) exposing the back side of the sample to HF acid to remove thenative oxide followed by rinsing and drying; 2) sputtering a back sidecontact 6 of Au; 3) evaporating a gold layer through a shadow maskhaving openings corresponding to a pattern of device mesas such as shownin FIG. 7; 4) etching the Si layer completely in the regions between thecircular mesas using a mixture of acetic acid, nitric acid, and HF acid,with the Au acting as a “mask” to protect the circles; 5) removing theAu circles with 3:1 HCl:HNO3; 6) exposing the Si mesa surfaces to an HFacid to remove the native oxide followed by rinsing and drying; 7)depositing a first layer of Er 100 nm thick followed by a second layerof Ag 300 nm thick through shadow masks which have openings representingthe source and drain electrodes and aligned so the source and drainelectrodes are located within the previously etched mesas; 8) contactingthe source and drain and bottom electrodes and applying voltages toobtain the electrical behavior of the FET. Titanium can be used in placeof Er for the first layer as well as Gd, Y, and Nd, and Au, Al, Cu, Pt,Cr or Ni could be used to replace the Ag for the second layer. Thethickness of the first layer can be in the range of 20 nm to 200 nm andthe second layer from 50 to 400 nm. The resulting device can be used todetermine the electron electrical properties of the material. If holeproperties are desired, Au, Ag, or Pt can be used for the first layerand no second layer is needed, or offset source and drain contacts usingtwo metals can be. Other masking layers can also be substituted for theAu film to create the Si mesas, such as alternate metals, spun-onphotoresist, or deposited dielectrics such as SiO2. The mesas andelectrodes can be circular, rectangular, or another geometry.

In a second embodiment of the invention referred to above, the singlegate RingFET test structure is fabricated by depositing the metalelectrodes before creating the isolating mesa. For example, the teststructure is fabricated by: 1) depositing a layer of Al 6 on the bottomside of an SOI test piece; 2) placing shadow masks 24 on the top surfacewhich have openings for the source and drain electrodes and evaporating100 nm of Er followed by 300 nm of Ag; 3) spin on a protective layer ofphotoresist and pre-bake at 120° C.; 4) align a shadow mask withopenings for the isolating mesas so that the two electrodes for eachdevice will be contained within the mesa; 5) evaporate 400 nm of Agthrough the holes in the shadow mask; 6) expose the sample to brightlight so that all the photoresist between the mesas will be removed bysubsequent chemical treatment; 7) remove the photoresist layer betweenthe Ag mesa pads by placing in photoresist developer; 8) remove the Silayer between the isolation mesas using acetic:nitric:HF solution; 9)remove the Ag pads and photoresist underneath by placing in acetonebath. For the contact electrodes, Ti can be substituted for Er and Au,Al, Cu, Pt, Ni, or Cr for the Ag, and the metal thicknesses can bevaried as described above in the first embodiment. The bottom electrodecan be made with Au, Ag, Cr, Cu, or Ni as well as Al.

Further embodiments of the present invention can fabricate double gateRing FET test structures such as illustrated in FIGS. 4 and 5 whichincorporate a gate oxide on the upper surface and may include one ormore semiconductor layers above the buried oxide. For example, this teststructure can be used to analyze the electrical properties of standardSOI with just a single Si layer, a multi-layer of SiGe and strained Si,or multi-layer structures incorporating III-V compound materials. In oneembodiment of a double gate RingFET on a strained Si/SiGe substrate, atest structure can be fabricated by: 1) creating a gate insulator 3 to12 nm thick on the upper surface of the wafer under test; 2) depositinga layer of Au, Ni, Ag, Cu, or Al on the bottom surface of the wafer; 3)placing shadow masks with the appropriate openings for the source anddrain electrodes on the upper surface and depositing an Er or Ti firstlayer through the openings followed by a Ag, Au, Al, Ni, Pt, or Crsecond layer; 4) heat treating the wafer at an elevated temperature of425-550° C., and more preferably 440-475° C., for 5 to 20 minutes, in aninert atmosphere preferably a mixture of N2 and H2, so that the Er or Tipenetrate the gate oxide and contact the upper semiconductor surface; 5)aligning a gate shadow mask on the upper surface with openings for thegate electrode such that the opening is contained between the source anddrain electrodes without contacting either; 6) depositing a layer of Al,Ag, Cu, Pt, Ni, or Cr through the openings in the gate shadow mask; 7)spinning on a protective layer of photoresist between 0.5 micrometer and2 micrometer thick onto the electrode and oxide covered upper surface;8) align a mesa shadow mask with openings for the isolating mesas sothat the electrodes for each device will be contained within the mesa;9) depositing a protective mask layer of Ag, Cr, Al, Ni, or Au throughthe mesa shadow mask; 10) removing the photoresist layer between themesas with photoresist developer; 11) removing the gate oxide betweenthe mesas with HF acid; 12) removing the Si and SiGe layers between themesas by acetic acid: nitric acid: HF acid solution; 13) lifting off theprotective metal layer and underlying photoresist layer covering themesas by immersing in an acetone bath; 14) contacting the fourelectrodes (source, drain, top gate, bottom electrode) by appropriateelectrical means in order to obtain the electrical behavior of thedouble gate Ring FET device. The gate insulator may be an oxide producedby oxidation or deposition or may consist of alternate dielectrics suchas Al2O3, HfO2, and other insulating materials.

As mentioned earlier, Er, Gd, Nd, Y, and Ti as the metal in contact withthe semiconductor enable the electron electrical properties of thematerial to be analyzed, while Au, Ag, Pt, Ni, or Al heated to 500° C.or above enable the hole properties to be obtained. This normallyrequires two separate test structures. Both the electron and holeproperties can be obtained if the source and drain electrodes consist oftwo metal layers slightly offset as shown in FIG. 6. This is true forboth single gate and double gate RingFETs. One technique to create thisoffset is to separate the shadow mask used to deposit the source anddrain electrodes by a small degree and use a deposition system withasymmetric metal sources as shown in FIG. 8. In one embodiment, a shadowmask is separated from a gate oxide-coated strained Si/SiGe-on insulatorwafer (SSGOI) by one millimeter. A metal layer of Er is evaporated froma first source through the shadow mask from a vertical distance of 30centimeters and a metal layer of Al is evaporated from a second sourcefrom a vertical distance of 30 cm and separated from the Er source by ahorizontal distance of 15 cm. This results in an offset of approximately0.25 millimeter, such that ⅓ to ½ of each metal is in contact thesemiconductor surface for typical electrode dimensions of 0.5 to 0.75millimeters.

The presence of bare semiconductor surface between the electrodes allowsthe use of light to be used as a further tool to characterize theproperties of the substrate. For example, light of wavelength shorterthan 1 micrometer will be absorbed partly in the upper Si layer, and thefraction absorbed increases as the wavelength is reduced. For III-Vcompound upper semiconductor layers, light of wavelength shorter thanthe bandgap wavelength of the layer will be partly absorbed. Onceabsorbed, the light creates hole-electron pairs which are separated bythe voltage between the source and drain electrodes and thereforecreates a current. This can be used for example to probe the lifetime ofthe material which is a measure of the defect density. Alternately, thedevice is a detector of light since the absorbed light creates such acurrent. For the single gate ringFET, the space between the source anddrain is exposed and open to incident light. For double gate ringFETs,the space between the gate and the source and gate and drain is open tolight. However, the upper gate material can be made with a very thinmetal layer less than 30 nm thick which is semi-transparent to light, orit can be made with a transparent conductive coating such as In2O3 orSnO2 which is transparent to light. The speed at which light can bedetected is increased by making the dimensions of the device smaller.

Either the single or double gate ringFET device can be used at both lowand high temperatures. For example, the device can be cooled to liquidN2 temperatures (77° K) or below, or heated to up to 600° C.) to obtainelectrical properties of the material as a function of temperature.

1. A method for producing a test device for silicon-on-insulator (SOI)material comprising: a) providing a protective mask layer in the shapeof an array of isolated mesas over a Si surface of the SOI material; b)removing Si material not protected by the protective mask layer to forman array of isolated Si mesas in the Si surface; c) removing theprotective mask layer from the array of isolated Si mesas in the Sisurface; and d) forming a pair of electrodes within each Si mesa of thearray of isolated Si mesas by depositing one or more metal layers oneach Si mesa.
 2. The method of claim 1, including forming the array ofisolated Si mesas on a top Si surface of the SOI material, anddepositing a metal layer on a bottom Si surface of the SOI material. 3.The method of claim 1, wherein the step of depositing deposits one ormore metal layers from the group consisting of Al, Er, Gd, Nd, Ti, Y,Ag, Au, Cr, Cu, Ni and Pt.
 4. The method of claim 1, further includingthe step of irradiating a Si surface of the test device with lighthaving a wavelength shorter than the bandgap wavelength of the Sisurface.
 5. A process for creating offset multiple layers of source anddrain metal electrodes in an FET device test structure comprising: a)positioning a patterned shadow mask separated from the surface of thetest structure by a distance of at least 0.5 millimeters; b) depositinga first metal electrode of a metal having a low barrier height forelectrons from a first metal source through the patterned shadow maskonto the test structure; and c) depositing a second metal electrode of ametal having a low barrier height for holes from a second metal sourcethrough the patterned shadow mask onto the test structure.
 6. Theprocess of claim 5, including depositing the first metal electrode froma group consisting of Al, Er, Gd, Nd, Ti and Y which has a low barrierheight for electrons, and depositing the second metal electrode from agroup consisting of Ag, Al, Au, Cr, Cu, Mg, Ni and Pt which has a lowbarrier height for holes.
 7. The process of claim 5, for creating offsetmultiple layers of source and drain metal electrodes in a single gatering FET device test structure.
 8. The process of claim 5, for creatingoffset multiple layers of source and drain metal electrodes in a doublegate ring FET device test structure.
 9. An FET device comprising asource electrode and a drain electrode, wherein each of the sourceelectrode and the drain electrode comprises first and second metalswhich are formed contacting each other while being offset relative toeach other, the first metal comprises an ohmic metal which has a lowbarrier height for electrons, and the second metal comprises an ohmicmetal which has a low barrier height for holes, such that both electronand hole electrical properties can be measured from the offset metalelectrodes.
 10. The FET device of claim 9, wherein the first metalcomprises an ohmic metal from the group consisting of Al, Er, Gd, Nd, Tiand Y which has a low barrier height for electrons, and the second metalcomprises an ohmic metal from the group consisting of Ag, Al, Au, Cr,Cu, Mg, Ni and Pt which has a low barrier height for holes.
 11. The FETdevice of claim 9, in a double gate FET.
 12. The FET device of claim 9,in a single gate FET.